How To Shape Sintra Armor

how to shape, bend or curve sintra to make a mando costume

One of the reasons Sintra (or PVC foam board) is popular is that it’s easily shaped with a heat gun. If you don’t have a heat gun you can use boiling water instead. Just place your armor plate in a large pot of hot water until it’s pliable enough to shape. I suggest you practice … Read more

How To Make Mandalorian Armor

spacing mando armor plates

Armor Paper Templates Now that you have your PVC board/Sintra, you can start to actually make armor! The first step is to print off the armor templates or create your own.  Templates are available for Jango or Boba Fett style armor in various sizes for people 5-3 to over 6 ft tall. Armor templates are … Read more

What is Mandalorian armor made of?

sintra for cosplay costumes

While most people agree that metal armor looks amazing, it’s not the easiest material to work with, especially for beginners.  Instead, many Mandalorian kit builders around the world like to use Sintra for costumes.  Vac-formed ABS and 3D printing parts are also commonly used. For the price and ease of use, Sintra is the preferred … Read more